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Autarkic wire harnesses Highly individual and customized
We are an experienced partner of the automotive industry.
Individual customer requirements are the order of the day, especially in the case of autarkic wire harnesses. Because our wire harnesses have to fit 100 percent – and we provide customized solutions for that. This is where our pronounced process experience and flexibility are a great advantage, because we analyze possible installation options, optimize wire-routing processes and manufacture prototypes. This can only be done together and in close collaboration with customers. This enables short development cycles, continuous cost optimization, and efficient development and manufacturing processes.
What our customers can expect from us:
- A wealth of experience in manufacturing wire harnesses
- Cooperation in Simultaneous Engineering Teams (SETs)
- Development-based qualification
- Preparation of wiring diagrams
- 3D wire harness routing and collision detection tests (DMU) via simulation software
- Preparation of wire harness and component diagrams
- Interfaces to customers and suppliers
- Preparation of functional models using 3D printing processes
Battery and generator cable assemblies
Battery and generator cable assemblies are subject to strict requirements. When manufacturing cable assemblies for these applications, we rely on the following specifications:
- Insulation material: high-quality materials such as silicone
- Conductor material: copper, aluminium
- Cross-section: 16 to 70 mm²
- Coroplast uses crimp terminals, cable lugs and die-cast contacts such as battery clamps
Engine wiring
The construction space around the engine is exposed to highly fluctuating temperatures and vibrations. For these applications, cable assemblies with intelligently designed jacket and protective materials made by WeWire are required, which minimise weight and maximise reliability. We utilise:
- Sealed connection systems
- Single-core cables, heat-resistant up to 200 °C
- Highly flexible silicone ground wires
- WeWire special-purpose adhesive tape for added flexibility and heavy-duty abrasion protection
- stranded wires or sheathed cables for signal shielding
- Sealed power distributors
Seat wiring
We develop autarkic cable assemblies not only for seats, but also for doors, roofs, valves, air conditioners, shock absorbers and other applications, including the respective peripheral equipment. Here, for example, we offer the following specifications:
- Highly flexible single-core wires
- Airbag conductors with ignition pill plugs
- Motion compensation using braided sleeving
- Abrasion protection tape
- Specially designed fastening systems
Complete solutions, all from one supplier
The production and routing of wire harnesses involves a highly complex development process performed in close collaboration with our customers. The process can often take some time until the wire harness is finally installed in a series vehicle: from the pre-development order, to 3D routing and all the way to test phases in prototype vehicles.
At WeWire, we have the distinct advantage of being able to rely on the experience and expertise of the Coroplast Group during the entire process. For example, special-purpose tapes from Coroplast Tape, which exactly meet the protective requirements of the application, can be suggested and developed in-house with a minimum of lead time. Coroflex can also provide us with customized wires and cables, such as for high-temperature FEP conductors or silicone conductors with heat-resistant capabilities up to 200°C.
Your contact person Wire harness systems
